What to Do When a Hex Screw is Stripped

Dealing with a stripped hex screw can be frustrating, especially when you’re in the middle of an important project. Stripped screws occur when the hexagon head of the screw becomes damaged, making it impossible to grip with a tool. Fortunately, there are several effective methods to remove a stripped hex screw without damaging the surrounding materials.

1. Assess the Situation Before jumping into solutions, take a moment to evaluate the situation. Is the screw stripped completely, or can you still see some edges? This determination will help you choose the best method for removal. Look for signs of rust or corrosion, as this may affect the removal process.

2. Use a Rubber Band One of the simplest hacks involves using a rubber band. Place a rubber band over the stripped screw head and then insert the hex key or driver into the rubber band while applying firm pressure. The rubber can fill in the gaps and provide additional grip, allowing you to turn the screw out smoothly.

3. Try a Screw Extractor If the rubber band method doesn’t work, consider using a screw extractor. Screw extractors are specialized tools designed to remove stubborn screws. First, drill a small hole into the center of the screw, ensuring it’s centered. Next, insert the extractor into the hole. Turn it counterclockwise; as the spiral shape digs into the screw, it should loosen and allow for removal.

4. Use Pliers If there’s enough of the screw head exposed, you might be able to use locking pliers (also known as Vise-Grips). Clamp the pliers onto the screw head firmly and turn counterclockwise. This method requires a good grip but can be highly effective if there’s enough material to grip on to.

5. Tap and Try Sometimes, a little persuasion can help. Gently tap the screw with a hammer to break any corrosion and create a tighter fit for your tool. After tapping, try either the rubber band or extractor method again.

6. Drill it Out As a last resort, if none of the previous methods work, you can resort to drilling the screw out completely. Choose a drill bit slightly smaller than the screw shaft and carefully drill into the center of the screw. This will weaken the screw, allowing you to remove it.

Conclusion Having a stripped hex screw doesn’t have to mean project abandonment. With the right tools and techniques, you can remove the stubborn screw and keep your work on track. Always remember to use caution and appropriate safety measures when using tools, ensuring a productive and safe working environment.