What to Do If a Hex Screw is Stripped

Dealing with a stripped hex screw can be a frustrating experience, whether you are working on a DIY project, repairing equipment, or building furniture. A stripped hex screw occurs when the internal recess of the screw is damaged, usually due to over-torquing or using the wrong tool. This can make it nearly impossible to remove the screw with a standard hex key or driver. Fortunately, there are several methods you can try to remove a stripped hex screw without damaging the surrounding material.

1. Assess the Damage

Before you proceed with any method, take a close look at the hex screw. Assess how stripped it is. If the recess is slightly damaged, sometimes you can still use the original hex tool. If it’s severely stripped, however, you’ll need to implement one of the alternative methods.

2. Use a Rubber Band

A simple yet effective method for removing a stripped hex screw is to use a rubber band. Place a thick rubber band over the screw head, then insert your hex key or screwdriver in the rubber band and turn. The rubber provides extra grip and can fill in the gaps in the stripped recess, allowing you to turn the screw more effectively.

3. Larger Hex Key or Torx Bit

If a rubber band doesn’t do the trick, consider using a larger hex key or a Torx bit of the nearest size. Sometimes, a slightly larger tool can grip onto the edges of the stripped screw, allowing you to turn it. Ensure that you take care not to further damage the screw head when attempting this method.

4. Pliers

If the screw is protruding enough, you can try using a pair of pliers. Grip the exposed part of the screw with the pliers and turn it counterclockwise. This may require you to apply additional force, so be prepared to use some muscle. If the screw is flush with the surface, this method may not be practical.

5. Screw Extractor

For a more heavy-duty solution, a screw extractor set can be very useful. These tools are specifically designed to remove stripped screws. To use a screw extractor, follow these general steps

1. Drill a Hole Use a drill bit slightly smaller than the diameter of the screw to create a hole in the center of the screw. 2. Insert the Extractor Once the hole is drilled, insert the screw extractor into the hole. Turn it counterclockwise. As you twist, the extractor’s sharp threads will grip the inside of the screw, enabling you to remove it.

6. Dremel Tool

If the screw is still stubborn, consider using a Dremel tool to create a groove across the top of the screw. Once a groove is made, use a flathead screwdriver to turn the screw. This method may require a steady hand and some extra time but can be effective for heavily stripped screws.

7. Seek Professional Help

If you’ve tried multiple methods and the screw still won’t budge, it might be time to seek professional help. A mechanic or handyman will have specialized tools and techniques for dealing with stripped screws that can ultimately save you time and frustration.

Conclusion

Stripped hex screws are a common issue, but with patience and the right techniques, you can remove them successfully. Always remember to assess the damage before choosing a method to avoid causing further damage. If in doubt, don’t hesitate to consult a professional. By using these strategies, you can get back to your project without too much hassle.